The scale and rational layout of the steel industry are the most important elements of future major strategic planning.
The low concentration of my country’s steel industry has become the biggest problem facing the steel industry after the supply-side reform. By increasing industrial concentration, achieving product upgrades and more reasonable regional production capacity distribution is an effective way to eliminate inefficient production capacity. From the perspective of energy conservation and emission reduction, smelting capacity must be greatly reduced, standards must be raised, and product performance must be improved. Keeping the total amount unchanged, the unit steel consumption will be further reduced."
According to the website of the Ministry of Industry and Information Technology, the Ministry of Industry and Information Technology issued the "14th Five-Year Plan for the Deep Integration of Informatization and Industrialization" (referred to as the "Plan"). "), which mentioned: It is necessary to cultivate new products, new models and new business formats. Promote the digital transformation of industry fields, target petrochemicals, steel, non-ferrous metals, building materials, energy and other industries, promote digital monitoring and management of production processes, and accelerate the interconnection and interoperability of business systems. Industrial data is integrated and shared to realize the integration of production control.
It can be seen that with the rapid development of network information, energy management and real-time warning also play an important role in the industrial Internet.
Empower the digital transformation of steel plants, break through comprehensive business management, open up business service capabilities, and realize intelligent manufacturing and production line intelligence. From material coding to orders and product sequences, as long as data is involved, there must be unified standards to consolidate the data Source, build a smart steel plant. The birth of a smart steel plant meets the entire life cycle from equipment procurement to equipment elimination and scrapping, and implements comprehensive and reasonable management and monitoring of equipment
In order to improve equipment reliability. The goal is based on equipment ledger management, with preventive and early warning management such as equipment regular work management, inspection management, and technical supervision as the core, with planned and project management such as maintenance management and technical transformation management as the basis, and equipment defect management, Supported by daily operational data such as operation duty management.
Use big data visual analysis and presentation technology to establish a systematic, three-dimensional, and visual intelligent operation and maintenance system. In the implementation of the visualization system, 3D scenes are used. Hightopo achieves rapid modeling, lightweight operation, and good results in 3D visual operation and maintenance even through mobile phone terminal browsers.
Smart steel plant visualization solutions can provide energy prediction, balancing, optimization, and diagnosis. Provide technical support, centralized management of water, electricity, gas and steam, improve the energy production management system, energy decision-making analysis system and energy system assessment and evaluation system, and truly realize the data-driven system of "counting one place, measuring one door" Energy management mode.
The furnace system is the heart of the entire blast furnace ironmaking system. Its service life determines the life of the entire blast furnace system. All ancillary systems serve the furnace system, which is important. The chemical reactions are also completed within the furnace system, which uses a three-dimensional thermal map to dynamically display the thermal sensor data transmitted in real time from the back end. It provides a thermal range adjustment function that can adjust the thermal performance at different peaks as needed. , for example, we regard 1000 degrees Celsius as an early warning value. When the value reaches this value somewhere in the furnace body, the heat map will appear in red.
The system provides a cutting function and a peek function, and the cutting function can be viewed intuitively. For the heat distribution inside the furnace, you can refer to the disc scale at the bottom to locate the exact location of the overheated area in the top view observation mode. The endoscopic function is different from sectioning. The endoscopic view is mainly used to observe various equipment inside the furnace. Positioning and detection data no longer need to be presented with heat maps. They can be used with the 3D data panel to display the status of equipment and facilities. They can also be presented outside the 3D scene. Click on the corresponding device to display the device's status on the 2D page. state. You can trigger camera peek by dispatching events on the clicked primitives, or you can perform global monitoring on the 3D scene.
Smart steel breaks the information barriers brought by cross-regions and cross-industries through intelligent transformation, and achieves interconnection, convenient and efficient management. The system automatically collects data and displays information in real time, providing a reliable basis for decision-making and control. Reduce operating costs, improve efficiency, and enhance competitiveness.